4 Nozzle Tips Industrial Dry Fog Humidifier for Textile Industry

Project Description 4 Nozzle Tips Industrial Dry Fog Humidifier for Textile IndustryModel Number: SK508, SV882, SV980, Tight Cap Customization: Customized packaging(Min. Order: 5000 Pieces) Graphic customization(Min. Order: 5000 Pieces) Sorry, your browser doesn't support embedded videos.Overview Quick Details Warranty: Unavailable Applicable Industries: Hotels, Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Farms, Home Use, Retail, Construction works , Energy & Mining, Food & Beverage Shops, Advertising Company, Other Showroom Location: Canada, Thailand, South Korea Video outgoing-inspection: Provided Machinery Test Report: Provided Marketing Type: New Product 2020 Place of Origin: Guangdong, China Brand Name: CYCO Condition: New Product name: Dry Fog Humidifier Model: AD Series Air Inlet Size: G1/4 Water Inlet Size: G1/8 Nozzle Tips Quantity: 1-4pcs Droplet Size: 7.5um Flow Rate: 2.4–9.6L/h Material: PP Body, SS Spray Nozzle tip Air Pressure: 0.3Mpa Water Pressure: 0.2Mpa After Warranty Service: No service Local Service Location: Canada, Thailand, South Korea Supply Ability Supply Ability 500 Piece/Pieces per Day Packaging & Delivery Picture Example: Lead Time: Quantity(Pieces) 1 – 100 101 – 500 501 – 1000 >1000 Est. Time(days) 5 7 10 To be negotiated Dongguan Changyuan Spraying Technology Co.,Ltd.Email:sales©ccnozzle.com Web:ccnozzle.com Content1. Content 2. Small Particle fog 3. Installation Kits 4. Peripheral Devices Layout Diagram 5. Dry Fog Controller 6. Machine Selection Table 7. Moveble Humidification Device 8. How to Use Dry Fog Humidifier Properly 9. Structure and Each Components Name 10. Precautions before Installation 11. Installation Methods 12. Correct Operation Methods 13. Routine Maintenance Methods 14. Common Fault Judgement and Maintenance 15. Peripheral Machines 16. Dry Fog Humidifier Equipment Test Report Small Particle FogAverage diameter: 7.5um Capacity: 2.4L/h (Air pressure is 0.3MPa) Easy installation, can install maximum 4 nozzles. The high-quality dry fog humidifier – AE series produce silk-like ultra-dry mist particle. It is ideal for humidification in narrow space without wetting the wall. Compressed air pressure (Air pressure) MPa Capacity (Capacity) L/h Compressed air consumption (Air consumptipn) N.L/min 0.3 2.4 29 0.35 2.7 32.5 Please use under the air pressure range is 0.25-0.35MPa The diameter value is the measured value of the laser Doppler method. Model When air pressure is 0.3MPa Number of nozzles Capacity(L/h) onsumption (N.L/min) AE-3 ( 01 ) C 2.4 29 1 AE-3 ( 01 ) C 4.8 58 2 AE-3 ( 01 ) C 7.2 87 3 AE-3 ( 01 ) C 9.6 116 4 Features of Dry Fog Humidifier :High performance humidifier, most compact in the world, maximum humidifying capacity up to 9.6L/h ( air pressure is 0.3MPa ). Quick disassembly, easy maintenance Remarkable humidification effect, the national patented dry fog humidifier nozzle provides high-quality mist spray, with length over 4m. Use ultra-small water storage tanks, which can’t easily multiply bacteria. Adopt high-tech nozzles, not easy to be blocked. Automatic control by timer and controller. No need to clean the humidifier if pure water processor is used. Installation KitsEasy-handling Installation KitsNecessary accessories for dry fog humidification nozzle, please order separately. Standard installation kits More Convenient and Safe KitsIt has been assembled well when selling, so you only need to switch on air and water device to use. ( sold separately ) Wall Mounting Kits Hanging Type Kits Standard installation kits are sold as spare parts, so you should assemble yourself. The air pipe and water pipe are 1/4 PT female thread. X Includes all accessories except the bolts in the figure. Please prepare the fixing bolts yourself, the diameter of the hole is 9.5mm. The air pipe and water pipe are 114 PT female thread. The I-beam connecting parts and long bolts are not included. Please prepare it by yourself. The diameter of the hole is 9.5mm. The air pipe and water pipe are 1/4 PT female thread. Installation KitsSmall Water Purifier for High Performance HumidifierWith simple and compact structure. Pure water can easily get when power is on and raw water is introduced. Focus on basic function, low cost but high performance. ROF Series Specification Model no ROM-M1 ROM-M2 ROM-M4N ROM-M6N Amount of desalinated water( L/h ) Water temperature25v 13 25 80 110 Water temperature 1 yc 8.5 16 50 80 Water temperature For 5 9.5 30 45 Displacement ( L/h ) 15. 5 ±20% 15. 5 ±20% 40±20% 60±20% Composition Rofilm 1piece 2piece 4piece 6piece Activated carbon 10inch X l piece 10inchX 1piece 10inchX 2piece Water tank ( 4L ) Contained ( 10L )purchase in addition ( 10L ) purchase in addition Voltage50/60Hz AC100V 1A AC1OOV 1A AC100V 5.5/5A DimensionsHXWXD(nnrn) 465X222X440 432X350X330 550X352X569 Body weight(There is no water) about 20Kg about 20Kg about 38Kg        about 40Kg Water tank dimensions(mm) f 280 X H420 95280 X H420 Water tank weight(There is no water) 3.7Kg 3.7Kg Note :When the water pressure is lower than 0.1 MPa, the effect may be poor. Then please use a pressure pump ROF series is tap water. If the well water is used as the raw water, please fully pre-process the water. Dry Fog Controller ( Humidity Automatic Control DeviceSmall Water Purifier for High Performance HumidifierAir Cornpresso Provide clean air for dry fog humidifier. Various types are available depending on the number of units. Air Filter The air filter can effectively remove moisture and impurities in the compressed air, thereby purifying the air. Various types are available depending on the pipe diameter. Oil Filter it can remove the oil and moisture above 0.3um in the compressed air by the superfine fiber. The filter element needs to be replaced when the pressure drops to 0.07 MPa. Various types are available depending on the pipe diameter. The Solenoid Valve Automatically spray by controlling the closing of the air and liquid lines. Water Filter Remove impurities above 5u. Various types are available depending on the pipe diameter. Air Heater By inserting the insulation material outside the down flow pipe into the air line, it can prevent frost cracking ( often used in the cold region). Machine Selection TableAir and Water Purification Machine Selection Table Nozzle 1-4 piece 5_7piece 8_17piece 18_33piece Air consumption N.L/min 29x(Number of nozzles) Water volume L/h 2.4x(Number of nozzles) Recommended nozzle size Oxygen tube 1/4″above 3/8″above 1/2″above 3/4″above Water pipe 1 /4″above 3/8″above 1/2″above Air evolution machine Air filter join318’Air kit join1/2’Air kit join3/4 Air kit Oil filter Water purification machine Water filter join3/8″Water kit join 1/2″Water kit Water pressure reducer Pure water machine ROF-M1 ROF-M2 Up to 8 nozzles ROF-M4N Up to 25 nozzles ROF-M6N Up to 40 nozzles Please contact with us when the piping length is close to 100m. The air kit includes an air filter, an oil filter, and a pipe joint connector. The oil filter is equipped with a manual drain device. The pure water volume of the pure water machine changes with the raw water temperature and pressure. The water kit includes a water filter, a water pressure reducing valve and a pipe joint. The water volume in the above table is the data under 15 degrees temperature and 0.1 MPa water pressure. Please contact our sales staff when using more than 34 nozzles. When using the 04D nozzle, the water purifier is selected as follows, ROF-M1: Up to 5 nozzles. Moveable Humidifier DeviceApplication Printing, textile, paper mills Localized humidification and anti-electrostatic around the machines Anti-electrostatic in plastic and film factories and dry fog cooling Humidification for various materials Humidification in the freezer of vegetables, fruits and fresh foods Gardening, greenhouse humidification Poultry farms Disinfection and deodorization of garbage dumps Timed automatic humidification and automatic disinfection When a small amount of dry fog is required When installing a humidifier Mobile Air CompressorCompletely oil-free Thanks to the use of a piston ring made of Teflon, it not only extends the service life but also purified air Model No Motor Maximum pressure Air discharge Water tank capacity Weight Size TO5P5S17 100V 0.55KW 50Hz 0.96MPa 60N.L/min 12L 20Kg Length418mm Width495RIM HeMit230mm TO5P6S17 60Hz Note: Used only for humidifier with only one nozzle. Please prepare air source yourself when installing two nozzles and more. Hydraulic pressurized tank Water tank capacity Material Highest pressure Weight 18L SUS304 0.7MPa 50Kg (Full of water=23KG) Note: The safety valve is set as 0.5MPa. Widely Options Two types are available: medium spray (2.4L/H) and large spray (3L/H) ( air pressure is 0.3MPa, 1 nozzle) 1-4 nozzles can be installed at the same time. The maximum working pressure of the four nozzle humidifiers is 12L/H. ( When the air pressure is 0.3MPa) The humidity automatic control device and timing device are simple and effective. How to Use Dry Fog Humidier ProperlySafety Cautions Keep the air pressure below 0.3 MPa (40 PSI) and the water pressure below 0.2 MPa (30 PSI). Excessive air pressure will cause the nozzle disengage from the pipe. Excessive water pressure will cause the humidifier leak water. Pressure reducing valve can be used to lower the water pressure. Minimum water supply pressureAccording to the number of nozzles, please set the water pressure above the water pressure listed in the following chart but under 0.2 MPa. Number of nozzles 1 2 3 4 Minimum supply water pressure (MPa) 0.02 0 04 0.09 0.15 Ea-Please don’t disassemble the humidifier under the air pressure and water pressure. It is dangerous Disassembling the humidifier when there is water pressure will cause water leakage. Please turn off the air source and water source before disassembling. Please don’t use the humidifier under the following environment: The ambient temperature is higher than 60 degrees (140 F) Direct exposure to the sun or rain Please use neutral detergent and soft towel to clean. Do not use hard brushes, polishing powder, paint and diluent. Please make sure the cover is properly connected to the body. If the cover is not properly connected, it will cause air leakage. Multiple nozzle heads can be installed to the dry fog humdifier. If one of the nozzles is blocked, other nozzles may not work properly, either. Please refer to the common fault judgment methods for the way to clean the nozzle. Please do not disassemble the dry fog humdifier except for normal maintenance. How to Use Dry Fog Humidification Nozzle CorrectlyFor your convenience and extension of service life, please use clean compressed air and water. To ensure clean air and water, please use standard accessories and rustproof piping. Structure and Each Components Name Number Name Material 1 Main Body PP 2 Chassis PP 3 Protective Cover PP 4 Nozzle tip PPS SS/Brass 5 Plug PPS 6 Pot PP 7 Activity board PP 8 Plug 303SS 9 Inlet pipe Plug body 303SS 10 Inlet pipe Plug rubber 11 0-shaped rubber ring nitrile rubber 12 Inlet pipe connector 303SS 13 Inlet tube filter screen 304SS 14 Inlettube filter skeleton 303SS 15 Buckle ring PP Number Name Material 4-1 Gasket fluorine glue 4-2 Nozzle body PPS 4-3 0-shaped rubber ring nitrile rubber 4-4 Core PPS 4-5 Core gasket fluorine glue 4-6 Insert pin 303SS or Brass 4-7 Insert Teflon 4-8 Blowing nozzle 303SS Precautions Before Installation Make sure the compressed air is sufficient The compressed air consumption of one single dry fog humidifier nozzle is 29N.L/min. The dry fog sprayed will not wet the floor, machine and other items. Please check if there is enough air volume. Do not use pipes that are easy to rust. How to configure the pipeline If it is too long or curved, please use larger size pipe to compensate for the pressure loss. Keep the pipeline clean Rust, dirt and debris will block the nozzle. How to prevent the nozzle from freezing in low temperature regions Due to the “expansion refrigeration” phenomenon of the gas, it may cause the nozzle freeze under low temperature condition, so air heating device is installed. How to Choose Peripheral Devices Standard connection accessories (sold separately) Three tools to choose from 1) Pipe connection 2) Wall connection 3) Hanging connection Note: Installation recommendations Oil-free air compressor Air filter ( filter degree is 5 pm) Oil filter ( filter degree is 0.01 pm) Automatic drainer Strainer Water filter ( filter degree is 5 pm) Water purifier Provide clean air Remove impurities from compressed air Remove oil, dust and water from compressed air Automatically remove impurities in pipes Remove large particle impurities from water Automatically remove impurities in water Water filter ( filter degree is 5 pm ) Remove minerals and Si02 from water Low temperature environment Air heater Prevent pipelines and nozzles from freezing, can also be used in winter Automatic control Controller and solenoid valve Automatically maintain thespecified temperature Detailed Installation Methods1 .Before installation Please refer to the installation precautions, make sure the pressure is 0 in air line and water channel Notes on the installation position: 1.Please keep no items within 4 meters in front of the nozzle. 2.Please do not place items directly under the nozzle. 3.Please install nozzle in the horizontal position. 2.Installation of the pipe connection The main part is made of resin, please handle it carefully! 1. It must be fixed to one side of the air 2. Please note not to screw it too tightly 1) Installation of the air circuit (please connect the air circuit first) The air hose port should be set at the 1/4″ interface in the center of the body 2)Installation of waterway The interface of the waterway is at the 1/8″ interface on the side of the center of the main body. 3. In use The wire pressure is 0.3MPa. The water pressure is 0.2MPa or less. Please refer to the minimum water supply pressure ( the lowest water pressure in safety precautions) The water pressure at night is higher than that during the day. If the water pressure exceeds 0.2 MPa, it will not stop the water, and water leakage will happen. Thus a pressure reducing valve must be used. When disassembling due to maintenance: 1 For security, please don’t stop air and water first. 2 Disconnect the waterway. 3 Disconnect the air channel. When installing again, please check if the water and air are disconnected. Please install in the order of 1 air 2 water. 4.Storage If the nozzle will not used for a long time, the residual water must be drained, then cleaned and placed in a dry and dust-free environment. Correct Usage1. Regular inspection Please follow the air compressor and water purifier instructions for regular maintenance. 2. The ON-OFF function of fast spray can be activated more quickly The ON-OFF function can be activated more quickly after the solenoid valve is installed nearby the nozzle. 3. Automatically control the humidity After using the humidity control device, it can automatically maintain the set humidity, which is extraordinary. Daily Maintenance MethodsFor safety, please close the water and air path first, and then carry out maintenance. Because it is dangerous to work at high place, Please maintain in safe place. 1. Disassemble the nozzle 1 Close the air path. 2 Close the waterway. 3 Disconnet the quick joint on the airway. 4 Disconnect the quick joint on the waterway. 5 Rotate the lower body to the left. 6 Remove the lower body 2.Filter cleaning 1) Filter on the water connector 1 Unscrew the water connector: use two wrenches to unscrew the water connector in the counter-clockwise direction. 2 Blow off the dirt on the filter screen with compressed air. 3.Maintenance of the nozzle (please use professional maintenance tools) 1 Unscrew the nozzle in the counter-clockwise direction. 2 Unscrew the hex head by hand and disassemble it. When disassembling, please pay attention to the moderate force of your hand, otherwise it will damage the nozzle. 3 Because it is a small part, please be careful not to lose it. 1 Use a bamboo stick or toothpick to scrape the attachment on the front of the nozzle. Do not use metal. 4 After scraping off the attachment, wipe it with neutral detergent. 2 Insert the needle into the liquid hole, remove the foreign matter and blow off the dirt with air 5 Remove the attachment with strip according to the chart. 3 Stretch the woolen strip back and forth several times, then use air to blow the dirt out Installation method is in the reverse order of disassembly (5-4-3-2-1) Note: The nozzle material is Teflon, please do not scrape with hard object. 4. Durable age of each componen The service life varies according to the actual situation. The following are reference values, please replace the device in advance. Component Name Lifetime Nozzle tip 0-shaped ring Component No.5-3 2 years Main body rubber valve Component NO.14 water-stop part 3 years Common Fault Judgement and MaintenanceIf abnormal occures, please immediately cut off the water and gas. and check the humidifier according to the following items. Problems Please check the following items Solve ways 1. Do not spray or can’t spray immediately 2.Brokenly spray Is the air pressure correct? Please set at 0.3MPa. Is the lid tight? Close the cover tightly. Is the pressure relief valve facing correctly? Set according to the flow direction. Is the orientation of the solenoid valve correct? Set according to the flow direction. Is the solenoid valve working? Set according to the flow direction. Is the filter on the inlet pipe joint blocked? Clean the filter. Is the filter in the waterway blocked? Clean the filter. Clean the filter. Is the 0-ring inside the nozzle installed correctly? Install correctly or re-change one. Is there any dirt on the nozzle? Remove dirt. Is the rubber ring between nozzle tip and adapter installed correctly? Install correctly or re-change one. Is the nozzle frozen? Heat the air humidifier. 3. The fog particles are very thick Is the air and water installed correctly? Install in the right way. Is the lid tight? Close the cover tightly. The piping is too thin and there are too many elbows? Change the thicker piping and reduce the elbow. Is the air pressure appropriate? Set the pressure at 0.3MPa. Is the air filter dirty? Clean the air filter or replace a new one. Is the solenoid valve dirty? Clean the solenoid valveor change a new one. 4. There are water- drops from the nozzle. Is there any dirt in the spout? Clean the spout. Is the water pressure below 0.2MPa? Set it below 0.2MPa. 5. There is water leak from the main body of the humidifier. Is the water pressure below 0.2MPa? Set it below 0.2MPa. Is the water shut-off valve installed correctly? Correctly install or replace one. Is the inlet pipe loose? Spin it tightly. Note: If there is still no normal spray after all inspection according to the above items, please contact our salesman. 1.Maintenance Please Follow The Instructions For maintenance. Distinction Event Content Daily inspection Check the pressure gauge In the spray status, the air pressure value in the air compressor should be set as 0.3MPa. Check the amount of impurities accumulated in the air filter According to the place where the air compressor is placed, the amount of sediment is also Check the operation of the solenoid valve (when there is a controller) Check if the solenoid valve is working properly (the humidity automatic control device is also confirmed as good) Periodic inspection Clean the inner core of the air and oil filter Use neutral detergent to wash once a month. Clean the water filter Wash with water once a month, then blow with air till dried. Check the humidifier regularly (when it is not in use) Remove water and gas from the piping When not in use, be sure to remove water and gas from the piping. Wash water filter Please wash it when not in use. Please carefully check and clean dirt and rust when reuse. Blow dry the air inside the pipe Blow dry the air in the pipeline before and after use. 2. Parts Replacement Parts name Replacement period Inner core in air filter and oil filter 2 years Inner core in water filter 4years Pressure reducing valve partition 2 years Plunger in solenoid valve 5years Peripheral MachinesAir Compressor1) Provide clean air to the nozzle 2) Various models are available depending on the number of units. Automatic Drainer1) After installation on the air piping, the residual sewage in the pipe can be automatically discharged. 2) If the air volume that can pass through is below 100 N.L/min, the device will not work. Oil Filter1) Remove oil and moisture above 0.03 pm in compressed air by superfine fibers. 2) The core need to be replaced when the pressure drops to 0.07MPa. 3) Various types are available depending on the pipe diameter. Air Filter1) The air filter can effectively remove moisture and impurities in the compressed air to purify the air 2) Various types are available depending on the diameter. Water Filter1)Remove impurities in water above 5 microns. 2) Various types are available depending on the pipe diameter. Water Filter Screen1) The 150 mesh screen can remove impurities in water above 0.1mm. 2) If use water dispenser, be sure to install a 10-15 mesh filter on the upper stream. Water Pressure Re Gulator1) Precise control of water su pply pressure.. 2) The set pressure is from 0.01 MPa to 0.35MPa. Water Purifier1)The reverse-permeation membrane type water purifier, which can remove impurities in water, can effectively prevent the nozzle from being blocked. Humidity Automatic Control Device1) Control the humidity to the desired value regardless of day and night. 2) Small and lightweight design. 3) The voltage is between 100-240V Humidity Sensor1) Send temperature signal to the controller. 2) Use the latest ultra-small polymer molecules. The Electromagnetic Valve1)Automatic control the supply of air and liquid. Air Heater1) An air heater is inserted into the air line, and the insulation material outside the pipe prevents it from frost cracking. Dry Fog Humidifier Equipment Test Report